PRODUCT
PRODUCT
BHT 2S1060TRC
DUOPRESS Automatic High Speed Foil Stamping And Die Cutting Machine with Heating System
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-2S1060TRC |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. Waste cleaning frame with digital display trimmer | 〇 |
| 10. Waste tooth removal and placement device | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-2S1060TRC |
| Function | 1. hot stamping+deep embossing 2. hot stamping+die cutting+stripping 3. deep embossing+die cutting+stripping |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
Max.die Cutting Force | 600ton + 600ton |
| Max.working Speed | 7200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | Electric-heated system |
| Machine Dimensions (L×W×H) | 9683×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 9683×5608×2900mm |
| Net Weight of Machine | 46000kg |
| Full Load Wattage | 84KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |